7 steps of autonomous maintenance pdf

Pdf total productive maintenance tpm is one of the maintenance. The companies had followed nakajimas seven steps of autonomous maintenance, although different tpm pillars had been adopted, with the common. Feb 16, 2015 learn what total productive maintenance tpm. Autonomous maintenance is a practice so intuitive that its a wonder its not standard across all companies in every industry. Development of autonomous maintenance implementation framework for semiconductor industries article pdf available in international journal of industrial and systems engineering 93 october. Conduct autonomous inspection conduct general inspection training. Usually 37 member team including supervisor and senior operator and operators from all shifts. Autonomous maintenance jishu hozen refers to tpm activities that involve operators in. An introduction to total productive maintenance tpm.

Autonomous maintenance jishu hozen operational excellence. The first phase then follows the first three steps of initial cleaning, elimination of sources of contamination and inaccessible areas. The need to develop such a document arose from the difficulty in translating the original jipm manual 1 into a process that could be used in semiconductor manufacturing. Tpm improves equipment effectiveness lean production. The way that the stages of autonomous maintenance are described as steps, promotes how autonomous maintenance works. The maintenance crew went in the equipment modification for improving reliability. You must maintain each step as you progress, or the whole thing will crumble how does autonomous maintenance work. A study of total productive maintenance implementation. Autonomous maintenance in seven steps top results of your surfing autonomous maintenance in seven steps start download portable document format pdf and ebooks electronic books free online rating news 20162017 is books that can. Set provisional standards for cleaning, checking and lubrication.

Learning about the equipment to understand how it works and be able to spot signs of trouble. Autonomous maintenance is achieved by undergoing 7 simple steps and the initial step being, step 0. The goals of the program are to prevent equipment deterioration, restore equipment. Tpm depends on 5s, oee, 8 pillars, autonomous and planned maintenance. The 7 autonomous maintenance steps poster is used during an implemented tpm program to ensure that all maintenance staff and operators are clear on. Furthermore, mobility work is also an online community, allowing you to share data and maintenance protocols on machinery and tools with colleagues all over the world. This video cover first part of autonomous maintenance in which we discussed about introduction to am, use of am and 7 basic types of abnormalities.

Order in the sense of methods, doing things in the proper order. Create a simple autonomous maintenance checklist for all inspection, set point, lubrication, and other operatorcontrolled maintenance tasks creating standardized work for the autonomous maintenance process. Autonomous maintenance jishu hozen refers to tpm activities that involve operators in maintaining their own equipment, independent of the maintenance department. You must maintain each step as you progress, or the whole thing will crumble. East west industrial park limited ewipl, an apparel. Outline the steps of am give practical guidance on am roll out. Ebook autonomous maintenance in seven steps as pdf. In the step zero of autonomous maintenance, the goal is to increase basic understanding about machine components. Introduction to autonomous maintenance 1 jishu hozen. Availability performance improvement by using autonomous. This is autonomous maintenance, one of the features of tpm. Autonomous 7 management maturity standardize and phase 6 sustain conduct autonomous 5 inspection develop conduct general inspection ment 4 training phase. File type pdf autonomous maintenance in seven steps implementing tpm on the shop floor video introducing the autonomous maintenace pillar of total productive maintenance. To get from the bottom to the top it is easier to use evenly spaced comfortably sized steps.

The 7 autonomous maintenance steps poster is used during an implemented tpm program to ensure that all maintenance staff and operators are clear on the principles for autonomous maintenance. Autonomous maintenance refers to tpm activities that involve operators in maintaining their own equipment, independent of the maintenance department. Autonomous maintenance in seven steps top results of your surfing autonomous maintenance in seven steps start download portable document format pdf and ebooks electronic books free online rating news 20162017 is books that can provide inspiration, insight, knowledge to the reader. Based upon operators skills and knowledge development, am seeks to empower them to take over the daily care and easy maintenance tasks of their equipments. Autonomous maintenance includes tasks such as lubricating and tightening machine parts. Pdf the autonomous maintenance implementation directory as a.

Introduction to autonomous maintenance 1 jishu hozen pillars of tpm by ketan kumar raavinnovate this video cover first part of autonomous maintenance in page 626. Ppt autonomous maintenance powerpoint presentation free. Thus nippondenso which already followed preventive maintenance also added autonomous maintenance done by production operators. Ebook autonomous maintenance in seven steps as pdf download. Schedule a periodic audit first daily, then weekly to verify that the autonomous maintenance checklist is being followed. Free pdf downlaod autonomous maintenance in seven steps implementing tpm on the shop floor free boook online. These pillars aim to educate the participants in the concepts and philosophy of equipment maintenance and give them an opportunity to develop their skills and confidence level. In the step zero of autonomous maintenance, the goal is to increase basic. Autonomous maintenance in seven steps implementing tpm.

The last step for a successful implementation of autonomous maintenance is to finalize all provisional standards and establish a process for autonomous maintenance. This book contains comprehensive coverage of all seven stepsnot just the first three or four. Most companies in the west stop after implementing the first few steps and never realize the full benefits of autonomous maintenance. Use this editable professional powerpoint presentation to teach tpm and maximize equipment effectiveness. Then the aim of this work is the definition of a wcm implementation model, which can act as a guide for the implementation of this methodology. Keep your equipment fully functional with total productive maintenance. Four steps to become an operator strong on equipment and autonomous maintenanceautonomous four steps tomaintenance become an operator7 steps strong on equipment 7 allout autonomous management 4 master how to repair the equipment learn how to operate the 6 orderliness and tidiness equipment with the required 3 accuracy and how to. Hazard identification and risk assessment hira in hindi steps of hira risk matrix hira format duration. These basic maintenance steps goes a long way in enhancing machine life and capacity, leaving the more thorough maintenance to technical staff.

There are factors in some industries that make it harder artificially so if youre a programmer. Im sure we all know the pain of having a contractor from another company develop a ke. Autonomous maintenance assisting the operations to maintain its own. When equipment breaks down or performs poorly, it causes serious disruption to your business. The 7 steps of autonomous maintenance continuously. Operators might be the master of running their machine to maximum capacity, but for autonomous maintenance to be effective, they need to know the ins and outs of their machine. Autonomous maintenance comes down to five simple steps, dubbed the five ss by the japanese. As described above, equipment has become increasingly sophisticated and complex, and the maintenance function has gradually become separated from the production function, with the result that production and maintenance departments have become isolated in their own camps, with one making and the other fixing. In the step zero of autonomous maintenance, the goal is to increase basic understanding about machine components and train machine operators to perform maintenance activities to a certain level.

Maintenance group took up only essential maintenance works. Ppt autonomous maintenance powerpoint presentation. Implementation of autonomous maintenance and kaizen to. Most companies in the west stop after autonomous maintenance is an especially important pillar of total productive maintenance tpm because it enlists the intelligence and skills of the people who are most familiar with factory.

The implementation of autonomous maintenance part 1 in a. The additional goal of creating a document or am workbook followed within the next five months. Pdf development of autonomous maintenance implementation. Autonomous maintenance is an especially important pillar of total productive maintenance tpm because it enlists the intelligence and skills of the people who are most familiar with factory machines equipment operators. Autonomous maintenance champions, production teams. Dec 07, 2017 one point lesson opl what is opl and types explained with examples duration. Oct 03, 2016 basic maintenance which can be easily performed on daily basis, e. Autonomous maintenance pdf to help you share step 0 with others. At industry forum, an associate agency of jipm, we also identify a step 0 understanding the equipment functions and safety risks.

Implementing autonomous maintenance may vary slightly depending on each plants operation, but its typically broken down into seven steps. Setter of the cell and cell leader in case there is a cell layout. Included are discussions of tpm for complete elimination of losses. This paper looks at how autonomous maintenance has a direct correlation with improving. Moral education, respect for othersthis translates poorly as a pith one word ideal into english as do many japanese words. Operators learn the maintenance skills they need to know through a sevenstep autonomous maintenance program. Autonomous maintenance for operator tpm basic business. Autonomous maintenance aims at reducing such complacency by empowering the employees to take responsibility of certain basic aspects of machine maintenance such as cleaning, lubrication and inspection.